WDI's welding wire production at the Hamm/Westf. and Rothenburg/Saale /Wettin.Löbejün) sites can look back on a history of almost 50 years. Unalloyed and low-alloyed inert gas and submerged arc wire electrodes have been manufactured at WDI's main plant in Hamm/Westphalia since 1975 and at WDI in Rothenburg in central Germany since 1993.
Production at both sites was gradually expanded and today, with a production capacity of up to 60,000 tonnes p.a., is one of the largest production facilities for welding wires in Europe.
There is hardly a steel processing company in Germany or Europe that is not familiar with the wire electrodes from Hamm and Rothenburg. Whether for manual welding in steel construction with 15-18 kg spools or for semi-automated and fully automated welding with drums of up to 750 kg wire weight, WDI has the right drum in its range for every application.
Our company meets the quality requirements of PN-EN 1090-1 standard for welding metal materials and has a quality management certificate in ISO 3834-2 welding
Our welders are authorized to weld using methods such as:
MAG 135 - welding metal electrode in active gas shield
MAG 136 - arc welding in the active gas shield powder wire
MAG 138 - welding with consumable electrode in the shield of active gas powder wire with metal core
SAW 121 - submerged arc welding
Laser welding is an advanced material joining technology that has found its way into a variety of industries. The process involves the use of a laser beam to melt and join materials, making it possible to precisely and effectively join parts with different properties.
We provide professional laser welding services using a world-class FANUCI 4.0 PRO GenX handheld laser welding machine!
This is a 4th generation laser welder and is characterized primarily by:
- many times increased welding speed
- excellent aesthetics of welds, requiring no further processing
- no thermal deformation
- deep penetration, guaranteeing the strength of the weld
- excellent quality and precision of welds
- working with a wide range of materials and thicknesses
- joining of various materials
Tubi di precisione per cilindri oleodinamici
Trafilati a freddo senza saldatura EN10305-1 (E355+SR)
Trafilati a freddo saldati EN10305-2 (E355+SR E355+C)
Laminati a caldo EN10297 (E355+AR E355+K2)
Alesati e rullati, barenati, levigati ISO H8/H9
Disponibili in lunghezza commerciale o tagliati a misura fissa
Electrostatic powder coating, commonly known as powder coating, is a solvent-free surface coating technique. This method involves applying a layer of very fine powder particles to the surface, which are then baked to create a durable finish. The process starts with the electrostatic spraying of powder particles, which adhere to the material due to an electrostatic charge. After application, the coated product is heated in an oven, causing the powder to melt and chemically bond to the surface, creating a solid, protective layer.
Mobile Brennschneideanlagen für schweren Stahlschrott werden eingesetzt in Stahlwerken, Gießereien, Recyclingbetrieben, Demotagefirmen und bei Schrotthändlern.
Unsere Anlagen kommen überall dort zum Einsatz, wo das Zerkleinern von Stahlteilen mittels Autogentechnologie nötig ist. Neben der klassischen Zerkleinerung von Schrottteilen zum Einsetzen in Öfen ist zum Beispiel auch das Brammenquer- oder -längsteilen einer von vielen Einsatzbereichen unserer Brennschneidanlage.
BEISPIELHAFTE BRANCHEN:
Stahlwerke
Gießereien
Recyclingbetriebe
Schrotthändler
Demontagefirmen
DIE BRENNSCHNEIDANLAGE FÜR SCHWEREN STAHLSCHROTT
Die Autogenschneidanlage entspricht allen Anforderungen an den Umweltschutz und sorgt für einen sicheren und komfortablen Arbeitsplatz für den Bediener.
In the Cataphoresis Laboratory, where the compliance of Cataphoresis Coated products with customer specifications is checked, there is an ETÜV Furnace, Mash Furnace, Impact Test Device, Precision Scale, Ph Control Equipment, Conductivity Control Equipment, Salt Test Device and various Chemistry Laboratory Equipment.
The process is kept under control with periodic checks carried out by Expert Engineers.
We offer laser direct structuring (LPKF-LDS process) for the production of 3D-MID (so-called three-dimensional circuit carriers) as a service in Magdeburg. 3D-MID stands for Mechatronic Integrated Device (or Molded Interconnected Devices). The MID technology makes it possible to use three-dimensional plastic parts as circuit carriers for electronic or mechatronic assemblies. The LPKF-LDS process is one of the technologically leading and at the same time most economically interesting process for the production of 3D-MID. The LPKF LDS process represents the central process step. The process was developed and patented by the company LPKF Laser & Electronics AG in Hanover.
Materials:Plastic (ABS, PC / ABS, PC)
Repeat accuracy:± 2 μm
Einfache Handhabung bei hoher Wirtschaftlichkeit und Funktionalität zeichnet die Orbitalum P-Serie aus: Mit höchster Präzision fertigen diese WIG-Rohreinschweißköpfe mehrere tausend Schweißnähte bei gleichbleibender Nahtqualität.
Mit diesen WIG-Rohr-in-Boden-Schweißköpfen ist ein Einschweißen von Rohren in Rohrböden mit höchster Präzision und gleichbleibender Qualität kein Problem.
Die Flüssigkeitskühlung der P-Serie führt bis an den WIG-Brennerkopf, was für einen präzisen Ablauf und gleichbleibende Qualität des Schweißprozesses sorgt sowie die Einschaltdauer verlängert. Der Brennerkopf ist bis zu 30 Grad stufenlos schwenkbar – diese Funktion ist zum Beispiel an schräg in Rohrböden einmündenden Rohren und bei beengten Platzverhältnissen wertvoll.
WEITERE EIGENSCHAFTEN:
– Komplett flüssigkeitsgekühltes Schweißkopfgehäuse (nur P16/P16 AVC)
– Brennerkopf bis 30° stufenlos schwenkbar (reduzierter Durchmesserbereich)
– Schweißnahtgeometrien: Zurückgesetzte, bündige und überstehende...
Gewicht Maschine inklusive Schlauchpaket:zwischen 11,5 kg und 18,3 kg (je nach Ausführung
Herkunftsland:Deutschland
P16 AVC:12 - 100 mm
P16:10 - 78 mm
P20:10 - 70 mm
Schlauchpaketlänge:7,5 m
Kleiner wassergekühlter und somit leistungsfähiger Müweld 50A-Mikroplasmaschweißbrenner zum Plasmaschweißen mit Plus- oder Minuspolung der Elektrode. Dadurch auch zum Schweißen von Aluminium verwendbar. Zündung erfolgt ohne Werkstückberührung mittels Hochfrequenz und Hilfslichtbogen. Auch als Handbrenner PHB 50 lieferbar. Eine Kaltdrahtzufuhr mit feinjustierbarer Querverstellung sowie eine Schutzgasschleppe sind optional erhältlich.
The Customised manufacturing is performed in a 3000 sqm area. We offer a wide range of services: we construct and machine small, medium and large size components, from 10mm till 5200x3250x2700mm and we have a giant CMM to measure the big size: DEA ALPHA, Leitz X1 - 5000x2500x1800 mm. We have more than 30 machines in this facility (milling, CNC machining centres, grinding, lathes) and 2 Quality laboratories. We have a painting, welding and heat (surface) treatment services.
The strength of this division is the design and manufacturing of fixtures and dedicated machines aiding manufacturing. We can imagine, create and produce fixtures and we can assembly and test, even if this is hydraulic or pneumatic. We can perform electrical work as well.
Reference:Customised Business Unit
INOTECH MACHINING supplies also stainless steel welded parts and assemblies.
Our team of qualified welders can weld large components and also highly complex small parts.
Welding methods:
- MIG-MAG and TIG (WIG).
Capabilities:
- We own a workshop hall of 6.000 sqm.
- With cranes capacity of up to 50 tones.
- Stress relieving treatment - Thermal or Vibrations.
We ensure all of our products meet the highest standards through rigorous quality checks:
- Penetrating liquids, magnetic powders, or ultrasonic tests, if needed.
- Geometrical control in place with laser tracking.
“Projeye özel” çelik konstrüksiyon tasarımı, proje çizimi, imalat ve montajı alanında ISO kalitesiyle çözüm ortaklığı sunuyoruz.Asma kat , ara kat ,Çelik Çatı , Depo , Fabrika binası gibi tüm ihtiyaçlarınızda uzman kadromuzla yanınızdayız.
Echangeur compact et performant
Faisceau autodilatable, résiste aux cycles HP
Nettoyage chimique facile par immersion ou recirculation
Utilisable en chimie, pharmaceutique et génie climatique
Empreinte au sol faible, installation verticale
Heftvorrichtungsanlage für Schweißarbeiten
Positionieren, Zentrieren & Spannen– mit Teileabfrage
Komfortable Touchscreenbedienung
Diese Anlage wird nach den jeweiligen individuellen Anforderungen des Kunden gefertigt!
LARGE LASER ENGRAVING MACHINE
The unique engraving surface that allows you to take advantage of the 9.84 in height z-axis making bulky objects easier. The working space becomes easier thanks to the pass-through, the smallest machine on the market to feature this, making this ideal for individual projects and even small batch work, with most objects able to fit.
FAST LASER ENGRAVER AND LASER CUTTER
Taking advantage of our history with industrial laser engravers we bring that technology to you with the LS900 CO2 laser engraver up to 4m/sec which makes it an asset to improve your productivity. With a choice between step motors or brushless motor, you can find a tailored solution for your projects and needs, keeping productivity at the forefront of your workflow.
UNLIMITED POSSIBILITIES
Mark and cut anything with your choice of laser source, the Fiber laser machine for metals, CO2 laser engraver for organics and minerals, or Edge combining a Fiber laser machine and CO2 laser engraver.
Technology:CO2, Fiber, Edge
Material:for rubber, wood, leather, stone, composite materials, foodstuff, glass, ceramics, fiberglass...
Product handled: panel
Control type:numerical control
Associated function:engraving, marking
Applications:for industrial applications, for aeronautical applications
Configuration:compact, large-format, bridge, 3-axis, XY
Other characteristics: automatic, high-precision, high-speed, precision, CE, high-performance, FDA, fully-enclosed
X travel: 610 mm (24 in)
Y travel:610 mm (24 in)
Z travel: 250 mm (10 in)
Laser power: 40 W, 50 W, 60 W
Overall Length: 945 mm (37 in)
Overall Width: 1,080 mm (43 in)
height: 810 mm (32 in)
Weight:170 kg, 240 kg (374.79 lb, 529.11 lb)
Anlage zum Schweißen mit dem Mikroelektronenstrahl für feine und feinste Nähte bei minimalem Energieeintrag in das Werkstück. Optional bieten wir eine bauteilspezifische Prozessentwicklung an. FOCUS Mikroelektronenstrahlschweißgeräte (MEBW-60) sind ausgelegt für höchste Präzision beim Fügen und für Oberflächenmodifikationen bis in den μm-Bereich - ein ideales Werkzeug für die Sensortechnologie, die Luft- und Raumfahrtindustrie und das Mikrobohren. Die MEBW-60 Maschinen haben eine Leistung von bis zu 2 Kilowatt (60 kV) und einen Strahlfokus von kleiner 50 Mikrometern. Die Strahlnavigation wird mit einem 25 μm Rasterelektronenmikroskopie-Modus realisiert. Der Strahlstrom kann in Schritten von 15 μA gesteuert werden, um eine ultimative Leistungsregelung für anspruchsvolle Verbindungsprozesse zu gewährleisten.
Generatorverschiebung:yes
Herkunftsland:Deutschland
Prozesskammer:135 Liter Volumen
Werkstückmanipulator 1:Dreh- Schiebemanipulator
Werkstückmanipulator 2:X/Y-Tisch
Werkstückmanipulator 3:Drehtisch
Werkstückmanipulator 4:Rotation für 6-12 Werkstücke
Supplying customized production solutions that are flexible, modular, and scalable to support your particular manufacturing processes. Whether your production system is low or high volume, we make bespoke high-precision assembly and test systems to fit your needs.
Vergessen Sie Ihre Probleme mit der Warmwasserbereitung, indem Sie auf einen vom Profinox-Team maßgeschneiderten Edelstahlkessel umsteigen! Wir erfüllen Ihre Bedürfnisse und die anspruchsvollsten und besonderen Anforderungen. Ein von unserem Team auf Bestellung gefertigter Coil-Edelstahlkessel oder holzbefeuerter Edelstahlkessel wird sich sicherlich von handelsüblichen Produkten unterscheiden, weil: Der Edelstahlkessel wird so gefertigt, dass er dem Volumen und den Abmessungen entspricht, die Sie benötigen, je nach dem Raum, in dem Sie sich befinden es wird platziert; Wir verwenden für unsere Produkte nur hochwertige Materialien. Die Qualität unserer Schweißarbeiten empfiehlt uns. Das Profinox-Team stellt eine Vielzahl von Kesseln her, die alle eine sehr lange Lebensdauer haben: Spulen-Edelstahlkessel: Kessel mit 1 oder 2 Spulen; Holzbefeuerter Edelstahlkessel Seit 2005 beliefern wir unsere nationalen und internationalen Kunden mit hochwertigen
Swept outlet similar to ANSI B 16.19 / ANSI B 36.10
Swept outlets in pipeline construction
A swept outlet is used in pipeline construction just like a welding outlet, a socket welded outlet or a threaded outlet for a 90 ° branch. A swept outlet is an alternative to the T-piece / red. In comparison to the T-piece / Red.Tee, the installation effort for a swept outlet is lower because only one hole has to be drilled into a pipe. The swept outlet can then be welded into this hole.
A swept outlet differs from a welding outlet in the type of welding. While a welding outlet is only placed on the run pipe and then welded, a swept outlet is welded directly into the run pipe.
Ideal stress distribution
Swept outlets were developed in order to achieve the best possible stress distribution for internal pressure and pipe forces. Due to the favorable voltage level, swept outlets are often used in highly stressed pipes in the oil and gas industry.
Feel free to contact us! We will make an individual quote for stainless steel welding: sheets, pipes, orifices, tees, stainless elbows, balustrades and much more. We will determine the possibilities and deadline for a one-off or serial order on the basis of:
documentation,
type and degree of complexity of the elements to be machined,
expectations as to the result,
detailed guidelines.
Our main goal is to provide services of the highest quality and tailored to the individual needs of the client. Our experience and professionalism put us in a leading position in the stainless steel processing industry in Poland and abroad!
Welding stainless steel comprehensively and professionally
We also weld stainless steel to alloyed (black) steel
We work to ensure that your manufacturing processes are not interrupted; We offer our product, which is easy to use and suitable for Worker Health and Safety, with heavy load wheels, Electrostatic painted or Galvanized, to the service of our valued users with the assurance of ERKA PALET.
Lamellenaufhängung beweglich für Lamellen mit Lochung für Schwingschellen oder Pendelschalen mit 33%, 66% oder 100% Überlappung
Bestehend aus:
-C-Profil Schienen
-Wand oder Deckenbefestigungen
-kugelgelagerten Laufrollen
-Rohrschellen mit Verdrehsicherung
-Rohr 1“
-Schwingschellen oder Pendelschalen inkl. Schrauben
-Endanschläge
-Endkappen für C-Profil und Rohr 1“
Sin dai primi anni di attività abbiamo perseguito l’obiettivo di evolverci costantemente e fornire alle aziende nostre clienti soluzioni integrate e servizi completi. Alla produzione di singoli pezzi abbiamo quindi presto affiancato quella dei gruppi di particolari.
Il nostro reparto di assemblaggio dedicato alla realizzazione di tali gruppi utilizza tecnologie diverse, sia di tipo meccanico che per mezzo di saldature (elettrosaldature, laser e TIG).
Il reparto di saldatura laser dispone di 4 impianti con sorgenti YAG e CO2 continuo e pulsato, la tecnologia che assicura il processo e il risultato migliore quando si tratta di assemblare particolari con spessori ridotti e tolleranze ristrette.
I materiali che è possibile saldare utilizzando la tecnologia laser sono:
Ferro
Titanio
Nell’area dedicata alla saldatura laser abbiamo a disposizione anche alcuni impianti di saldatura a proiezione e un impianto di saldatura TIG robotizzato.